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Indovin PVC
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Indovin
is the brand name for suspension
type Polyvinyl chloride resins,
manufactured and marketed by
IPCL adopting techinal know-how
from Goen, USA at its
Vadodara complex (capacity :
55,000 MTA) and Gandhar complex
(capacity : 150,000 MTA).
Indovin grades are charactersied
by low residual VCM levels matching
international standards. Futhermore,
the computer-controlled process
ensures consistency in the product
quality. the helps to improve
quality of PVC end products
and use of Indovin in food contact
and medical applications which
require very clean resin. Grades
as detailed below are available
for varied applications.
PROPERTIES AND EFFECT OF INDOVIN
GRADES ON END-USE APPLICATIONS
Indovin is the most versatile
thermoplastic material capable
of forming rigid or flexible
products by suitable compounding.
Since PVC resin is the major
ingredient in any formulation,
its properties are the most
improtant for cosnideration
before use. With the latest
resin technology, resin properties
can be tailor-made to meet specific
end-use requirements.
Properties such as inherent
viscosity, apparent bulk density,
porosity and particle size distribution
affect the processing.
In the following sections, guidance
is provided by explaining these
critical properties of Indovin
grades.
INHERENT VISCOSITY (IV) -
The molecular weight of any
polymer is an important property
and in case of PVC, it is expressed
either as inherent viscosity
(IV) or K-value. Higher the
IV, higher would be the molecular
weight and hence the mechanical
properties will be processing
machine. It influences
end-use properties like hoop-stress
of pipes and impact strength
of profiles.Inherent viscosity
of each Indovin grade is maintained
is very narrow range.
APPARENT BULK DENSITY (ABD)
- The apparent bulk density
of PVC resin mainly depends
on its morphology (i.e., internal
& external structure) and
particles size distribution.
PVC should flow freely when
being handled and should have
spherical, compact grains that
give it a high ABD. However
a certain porosity and large
specific surface (puckered)
is desirable for rapid intake
of processing additives. Indovin
Grades strike an optimum balance
between the neeed for a high
ABD and good absorption of additives.
POROSITY - Porosity is an
indicator of free space in the
grain and ability of the grain
and ablility of grain to absorb
plasticizer. High porosity
is desirable for flexible applications
requiring high loading of plasticizers.
For rigid applications, a certain
amount of porosity in the grain
and consistency in the behaviour
of the grades in absorbing additives
is desirable. Indovin grades
for rigid applications exhibit
exacting porosity to absorb
additives.Grades for flexible
applications have sufficient
porosity for high loading of
plasticizers.
PARTICLE SIZE DISTRIBUTION (PSD)
- The distribution for the
grain size is of great importance
for a particlar processing technique.
Normally, grains for rigid extrusions
should measure 130-170 microns
and for injection molding 115-135
microns. The PSD is measured
by sieve analysis.
Indovin's execullent particle
size distribution and uniform
grain porosity make it suitable
for rapid plasticization and
melt homogenization that produces
extrudates with smooth, flawless
surfaces.
PACKAGING : Indovin grades
are avaliable as free flowing
powder in 25kg net weight bags.All
the Indovin grades meet the
requirements of Indian Standard
IS : 10151 on "PVC and its copolymers
for its safe use in contact
with foodstuffs, pharmaceuticals
and drinking water."
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| GRADE
SELECTION GUIDE |
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| Indovin
is the brand name of suspension
type Polyvinyl chloride (PVC)
resins, manufactured and marketed
by IPCL adopting technical know-how
from Geon, USA at its Vadodara
and Gandhar complexes. Grades
as detailed below are avaliable
for varied applications. |
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GRADE
unit
Test
Method |
K-Value-1%
Cyclohex
hanaone
at 30o |
ABC
gm/cc
Geon
Method |
RVCM
ppm
Geon
Method
(max.) |
Major
Applications |
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| GANDHAR
COMPLEX |
| 70GEF102
|
70 |
0.50 |
5 |
Footwear,
Soles, Gaskets, Power & FRLS
Cables, other flexible applications |
| 67GER092
|
67 |
0.55 |
5 |
Rigid
PVC Pipes, Conduits, Profiles,
Door & Windows, Office Partitions.
Flase Roofings, Hand Rail |
| 67GEF092
|
67 |
0.53 |
5 |
Power
/ FRLS Cable, Specialty Cable
Compounds. Flexible Calendered
Film/Sheet, Embossed Table Mats,
Wall covers, Footwears, I.V.Sets,
blood bags and other Medical applications |
| 57GMR068
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57 |
0.53 |
5 |
Pipe
Fittings, Handles & Grips
Automobile FittingsSanitary Fittings
Foam Board etc. |
| 57GER068
|
57 |
0.53 |
5 |
Bottles
for packaging of mineral water,
edible oil, shampoo. etc. Display
Jars. Rigid Calendered sheets.
Blister Packaging |
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| BARODA
COMPLEX |
| 67ER092
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67 |
0.55 |
5 |
Rigid
PVC Pipes, Conduits, Profiles,
Door & Windows, Office Partitions.
Flase Roofings, Hand Rail |
| 67EF092
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67 |
0.53 |
5 |
Power
/ Glexible Film & Sheets Moulded
footwears, Embossed Table Mats,
Wall covers Medicial tubings,
bloodbags |
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| GRADES
: TYPICAL RESIN PROPERITIES |
| Properties
|
Inherent
Viscosity* |
K-value
|
Apparent
Bulk Density* |
Particle
Size Distribution (PSD) |
Porosity
|
Heat
Loss |
Dark
Resin |
RVCM
|
| Test
Method |
Geon
893C |
1%Cyclohexa
none at 30oC |
Geon
690J |
Geon
812J |
Geon
1094A |
Geon
793F |
D\Geon
1064 |
Geon
1005G |
| Unit
|
-
|
-
|
gm/cc
|
%Retention
40mesh |
%Retention 60mesh
|
%Thought
230 mesh |
cc/gm
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%
|
Count
|
ppm
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| GANDHAR
COMPLEX |
| 70GEF102
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1.02
|
70
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0.50
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Traces
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5
max |
5
max |
0.27-0.37
|
0.3
max |
10
max |
5
max |
| 67GEF092
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0.92
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67
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0.53
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Traces
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5
max |
5
max |
0.26-0.36
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0.3
max |
10
max |
5
max |
| 67GER092
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0.92
|
67
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0.55
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Traces
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5
max |
5
max |
0.22-0.28
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0.3
max |
10
max |
5
max |
| 61GER077
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0.77
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61
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0.55
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Traces
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5
max |
5
max |
0.17-0.27
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0.3
max |
10
max |
5
max |
| 57GMR068
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0.68
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57
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0.53
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Traces
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5
max |
5
max |
0.19-0.29
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0.3
max |
4
max |
5
max |
| BARODA
COMPLEX |
| 67ER092
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0.92
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67
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0.55
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Traces
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5
max |
5
max |
0.22-0.28
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0.3
max |
10
max |
5
max |
| 67EF092
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0.92
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67
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0.53
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Traces
|
5
max |
5
max |
0.26-0.36
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0.3
max |
10
max |
5
max |
| * Typical
values #Through 140 mesh |
| GRADE
|
57GTMR068
& 61GER077 |
67GERO92
& 67ER092 |
67GEF092
&
67EF092 |
70GEF102
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| Typical
Application |
Pipe Fittings,
Handles & Grips, Automobile Fittings,
Sanitary Fittings, Blister Packaging,
Foam Board, Display Jars, Bottles &
Containers for Mineral Water, Edible
Oil, Shampoo. |
Rigid
PVC Pipes, Conduits, RPVC Profiles,
Doore & Windows, Office Partitions,
Flase Roofings, Hand Rail |
Power
/ GRLS Cable, Soft Auto Cable, Compound,
Flexible Lamination Film & Sheet,
Flexible Embossed Table Mats, Wall Covers,
Medical Products - tubings, bloodbags,
Moulded Footwear |
Moulded
Footwear, Soles, Gaskets & Other
Flexibles, Power & FRLS Cables |
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